Waste to Electricity-Kozhanchery - a business model

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Business Model and Financial viability of
Integrated Bio Waste treatment Electricity Generation Project
 installed by BIOTECH, Kerala
 In Kozhanchery Grama Panchayath, Pathanamthitta District, Kerala



Introduction
2010 , Kozhanchery Grama Panchayath is one of the thickly populated Grama panchayaths in the Pathanamthitta District. The town area includes the markets, hospitals, auditorium and other trade centers. Large quantities of wastes in the form of waste from fish, vegetables, meat etc.  are being generated every day in the market. Lack of proper waste treatment system had created lot of health and environmental problems. The Grama Panchayath committee decided to overcome these problems. The Grama Panchayath committee approached BIOTECH for implementing a waste treatment system suitable for the treatment of entire waste generated from the Kozhanchery town.

Awareness to the Panchayath Committee
As a first stage of the project BIOTECH conducted an awareness programme for the Panchayath members about the hygienic disposal of waste and about the possibility of generating of electricity from the waste.

Feasibility Study
The technical experts of the BIOTECH conducted a feasibility study and collected the data about the quantity and types of waste generated in the market. They also visited the site where the Panchayath propose to construct the waste treatment plant and found it feasible.

Submission of concept proposal
Based on the details of the feasibility study BIOTECH prepared a concept proposal which includes, brief description about the waste treatment plant, rough cost, return on investment, the terms for the installation and submitted to the Panchayath for approval The Panchayath committee approved the concept proposal given by the BIOTECH and requested BIOTECH to submit a detailed proposal.

Submission of DPR
BOTECH prepared Detailed Project Report (DPR) and submitted to the panchayath. The
panchayah committee approved the DPR and gave the work order. The panchayath handed over the proposed site to the BIOTECH for the implementation of the project.

Signing of the agreement
After getting approval of the DPR an agreement was made between the panchayath authority and Biotech for the implementation of the project. 

Installation and activation of the plant
After signing the agreement BIOTECH started the project in the panhayath and completed the project in a specified time limit according to the agreement.
After the installation of the plant the technical experts of the BIOTECH activated the plant using BIOTECH culture and cow dung as an initial feed.

Commissioning of the plant
After the activation of the plant BIOTECH conducted trail runs for a period of 7 days. During this time the panchayath president and other members visited the plant and observed the functioning of the plant.

Signing of agreement for operation of the plant
At the time of the commissioning of the plant an agreement was made between the BIOTECH and the panchayath for the future operation of the plant.

Selection of operators and training
After signing of the operational agreement, BIOTECH selected three unemployed youths from the Kozhanchery Panchayath and trained them to work as operators.

Awareness Program for merchants in the Market
BIOTECH conducted an awareness program to the merchants of the market. And to educated them about the systematic collection and the hygienic disposal of the waste generated in the market. BIOTECH also demonstrated the functioning of the plant.

Daily operation of the plant.
The plant installed in the market is functioning regularly. The operation of the plant is carried out by the operators with the support of the supervisors of the BIOTECH. The generated electricity from the plant is being used for the lighting the lamps installed in the market area and also the operation of the electrical equipments in the plant.


Present status of the Project
Every day the electricity is being generated three times. That is from 3.30 to 6.30 in the morning, from 12 Noon to 2 PM in the afternoon and from 6.30 to 9.30 in the evening.   This is the first integrated waste treatment plant installed in Kerala. Every day lots of people including research students are visiting the plants for studying about the operation of the plant.
Operational arrangements

The regular operation of the plant is under the supervision of BIOTECH. A part time supervisor is monitoring the performance of the plant and issuing necessary guidelines to the operators. There are 4 operators working on regular basis for the effective operation of the plant. This arrangement helps BIOTECH to provide performance guarantee of the project.

Technical Details of Plant
Total treatment capacity   -           5000 Kg.
Biomethanation plant    -           2000 Kg
Bio-incinerator        -           3000 Kg
Design of the plant   -           Floating Dome Model
Specialty of the plant  -           Slurry loop system with anaerobic pre-digester
Capacity of the generator   -           20 KW
No. of lights installed    -           200 Nos. (11 Watt CFL)

Benefits from the Scheme
Grama Panchayaths :– The bio degradable waste generated from fish and vegetable
markets can be treated hygienically in the same day it is generated. The electricity bill for street lights can be reduced considerably. Hygienic surroundings can be maintained inside the market.

Environmental Benefits
Every day 200 Cum biogas is being captured from the organic waste. This way large quantity of methane emission can be controlled.
The growth of flies, street dogs, rats etc. which are feeding on wastes can be controlled.

Replicability of the Scheme
Due to the efficient performance and trouble free functioning the plant, more than 65 Grama Panchayaths had came forward inviting BIOTECH for conducting feasibility study and installation of the plant. Out of this 52 projects had already been completed and 8 projects are nearing completion. We expect that in the near future about all the Grama Panchayaths, Public and Private institutions will come forward to install similar type of projects through out Kerala and also outside Kerala.

More information about waste to electricity projects are available from-
 Director, BIOTECH, PB.NO.520, M.P.AppanRoad, Vazhuthacadu,Thycadu.P.O,
Trivandrum.Pin.695 014, KERALA, INDIA, Tel.+91 471-2332179,2 321909,

email.biotechindia@eth.net    www.biotech-india.org




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