Story of green pammal, Chennai

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BIOTECH  - WASTE TO ELECTRICITY PROJECT
(Module digester model )
In Chennai, The capital of Tamilnadu, India



BIOTECH has designed and installed a compact and pre fabricated Bio waste to Electricity plant at Sri Sankar Nagar, Pammal, Chennai, the Capital of Tamil Nadu, India. This plant has been installed in association with Exinora Green Pummal, a well known NGO actively involved in waste management projects for the last several years. The cost of the project amounted to Rs. 22 lakhs. The fund for the purpose was raised by Exinora Green Pummal from different donors.

This plant is capable of treating 300 Kg. of organic waste every day. Bio methanization technology is applied for this process. The process involves the breaking down of the waste substances into simpler substances for the consumption of microorganisms resulting in the by production of methane and carbon dioxide.   25-30 Cum Biogas is being generated every day. This gas is utilized for power generation. 40 KWH of electricity is generated every day. It is used for meeting the in-house requirement for the project and for street lighting. 50 N0s. of Compact Fluorescent Lamps (CFL) have been installed nearby the streets and these are working with green electricity.

The specialty of this plant is that it is totally a pre-fabricated one, made of Fiber Glass Reinforced Plastic (FRP). The system is equipped with three anaerobic pre-digesters and three Modified Up-flow Anaerobic Sludge Bed (MUASB) reactors connected in series. The treated liquid that comes out from the plant is utilized as fertilizer and a part of this treated slurry is re used for the operation of the plant with the help of an inbuilt slurry loop system. The slurry is of high nutrient content and does not have any polluting properties like that of chemical fertilizers.  The Biogas generated from the pre-digesters and digesters are passed through a non return unit and collected in a centralized synthetic gas collector. This gas is passed through a gas scrubber and after scrubbing it is used as fuel in a 100% Biogas engine for the generation of electricity.

The main advantage of the prefabricated system is the saving of space and time required
for the installation. Without much expense all parts of the plant can be shifted from one place to other if necessary. It is maintenance free and uses only minimum moving parts. The treated solid manure can be removed from the pre-digester. Through the introduction of pre-digesters, there is no chance for formation of scum in the digesters. Predigesting also helps in better performance of the reactor as the physical conditions can be maintained at required. The expected life of the plant is more than15 years. The Environmental benefit derived through the installation of the plant is equivalent to the emission reduction of more than 100 metric tones of CO2 every year. It also solves the problem of waste disposal and the other negative impacts like pollution, diseases, unaesthetic appearance of the city etc related to it.

Location of the project

Sri Sankar Nagar, Pammal, Chennai - 75, Tamilnadu state, India
Distance from the Chennai International Airport – 4 Km.
Project promoted by - Exinora Green Pummal
Main Sponsor- Sam Foundation .

Technical Details of Waste to Electricity ptoject


Treatment Capacity of the Plant  -           300 Kg. of Organic Waste

Type of feed materials  -           All degradable materials like 
                   cooked food waste, vegetable, fruits,fish and meat waste

No. of Anaerobic Pre-digesters    -           3 Nos

Volume of each Pre-digesters   -           3,500 litters

No. of Digesters         -           3 Nos.

Volume of digesters       -           20,000 litters
                                                           
Gas generation per day  -           25 – 30 Cum

Use of gas                 -           Electricity Generation

Generator (100% biogas model)   -           5 KW

Stand by generator (Duel Fuel model)    -           3 KW

Organic fertilizer output per day  -           Liquid Fertilizer – 300 liter
                                                                                    Solid Fertilizer   – 30 Kg.
Electricity Generation    -           35 KWH

Number of hours     -           7 Hrs. ( Day time 3 Hrs.,
       Evening – 6 pm to 10 pm )
Number of lights installed       -           50 Nos. of 11 W CFL

In-house requirement of electricity           -For the operation of pump in slurry loop system, pump in Gas scrubber, gas pump, de-humidifier etc.

Manpower required for the operation of plant-   One operator + One part time supervisor


Annual benefits derived from the project

Hygienic disposal of organic waste            -         109 Metric Tons
Bio Gas produced                                      -    10,950 Cum
Electricity generated                                    -    16,425 KWH
Liquid fertilizer                                             -   109,500 Litres
Solid manure                                               -    10 Metric Tons
Co2 emission reduction                               -     3105 Metric Tons
Employment generated                               -     1450        Man days.
(Including involvement of waste collectors)

This type of decentralized waste treatment system helps the community to participate in de centralized waste disposal, green energy generation , reducing pollution and in  climate protection activities also . To achieve this goal BIOTECH is trying our level best.








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