Vzhinjam- A success story

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Business Model and Financial viability of
family size bio waste treatment biogas plants

 Installed by BIOTECH, Kerala
 in Vizhinjam Grama Panchayath, Thiruvananthapuram District

Vizhinjam is one of the nearest Grama Panchayaths in the Thiruvananthapuram Town. (Now Vzhinjam is the part of Trivandrum Corporation) The Kovalam the most attractive tourist place in Kerala is in Vizhinjam Grama Panchayath. Click to see the Photos. Like any other thickly populated place huge quantity of wastes is being generated day by day. There was no proper waste treatment system. Due to this, the organic waste was being accumulated in public places and this created several health and environmental problems. The Grama Panchayath committee came to know that BIOTECH is capable of handling this problem in a successful manner. The then (2005) President Mr. Mukkola Prabhakaran visited BIOTECH in this context and discussed about the possibility of the disposal of waste in a hygienic way. Based on experience of several years in the field of waste management BIOTECH undertook this challenge. Biogas in kerala, India.


Awareness Programme for Grama Panchayath members

 As a beginning BIOTECH conducted an awareness programme for the Grama Panchayath
members with a view to educating them about the possibility of hygienic disposal of waste and the generation of energy from waste. BIOTECH conducted a site visit along with the members of the Grama Panchayath and the beneficiaries who have already installed these plants. It has been observed that all of them were fully convinced and highly impressed about the performance of these plants. After this visit they had discussed about the various aspects connected with the implementation of this domestic system in a larger scale and requested BIOTECH to conduct an awareness programme for the benefit of the public in the Vizhinjam Grama Panchayath and also requested to submit a concept proposal.


Awareness Programme for the Public

BIOTECH conducted an one day seminar for the benefit of the public to explain and demonstrate about the need for the hygienic waste disposal and for the generation of renewable energy from waste. In the seminar more than 1000 families actively participated and at the end of the seminar they all have shown interest for the installation of family size bio waste treatment biogas plants. BIOTECH issued the related application forms and collected the required details from the participants. In the seminar as many as 800 applications were received for the installation of domestic plants. BIOTECH evaluated the applications and decided to conduct a feasibility study.

Selection of volunteers

For the effective feasibility study BIOTECH selected volunteers from among those who were interested and experienced in field survey and evaluation. Accordingly 30 volunteers were selected and they were trained for a period of one week for the  selection of suitable sites for the installation of plants in houses after assessing the availability of feed materials, transportation facilities etc.

In addition to the volunteers, 10 technical experts from BIOTECH had also been selected to closely observe the programme under the supervision of a Programme Officer who was competent to implement this project.

Feasibility Study

The trained volunteers conducted the feasibility study and selected 600 applicants as a first
phase after collecting preliminary documents from the beneficiaries. The volunteers were also provided with the second stage training for the installation of the plants.

Approval of the Project

After getting the concept proposal approved by the Grama Panchayath BIOTECH prepared  detailed project proposals and submitted them along with the 600 applications collected from the beneficiaries. The Grama Panchayath decided to install 575 plants as a first phase.

Application of the technology and model of the plant

Bio methanization technology was selected for the hygienic disposal of waste. The main advantage of this system is that along the solid waste, organic waste water can also be treated hygienically. Another main advantage is that biogas – a renewable source of energy and organic fertilizer can also be produced.

The model of the treatment plant selected is floating dome model with Re-inforced Cement Concrete (RCC) Digester. The specialty of this model is that the installation of the digester can be completed within four hours. In the brick constructed digester model the installation time is between 6 to 7 days and the need of skilled technician is highly essential. But in the case of RCC digester model any semi skilled person can undertake the installation of the digester successfully. The installation cost is also cheaper compared to traditional models. The RCC digester with fibre glass floating dome model plant as designed and developed by BIOTECH had been approved by the Ministry of New and Renewable Energy, Govt. of India.

Project Cost

The installation cost of 1 Cum plant was Rs. 8,200/- out of which Rs. 4000/- will be the  financial support of the Grama Panchayath, Rs. 3,500/- the subsidy from Ministry of New and Renewable Energy (MNRE) and Rs. 700/- is the beneficiary share. For the implementation of 575 plants the Grama Panchayath had spent Rs. 23 lakhs and the subsidy from MNRE is Rs. 20  where as the beneficiary share was Rs. 4.00 The total cost of the project was Rs. 47  lakhs.

In addition to the beneficiary share all beneficiaries are to be involved for the excavation of the pit, and the procurement of the cow dung for the initial feeding of the plant.

Production and supply of materials

BIOTECH decided to start the local production of digesters so as to avoid the delay in the implementation of the project and to minimize transportation expenses.

Installation of Plants

For the timely successful completion of the project BIOTECH decided to select the unemployed youths for the installation of the plants. 20 persons were selected and trained for the purpose. The trained peoples have been arranged into 10 groups and each group was to install one plant per day. As a result of this the installation team of BIOTECH was able to complete the work  within 60 working days.

BIOTECH is producing and supplying gas collector, stoves and gas supply pipe lines from its own centralized production centre.

Activation of the plants

The beneficiaries will start the feeding of the plant as per the guidance of technicians provided by BIOTECH.  After feeding, the gas holder has to be fixed in the digester and pipe lines are to be properly connected. For this purpose BIOTECH had issued instructions in the form of Users Manual to all beneficiaries and also providing training in waste feeding and operation of the plant.

Preparation of documents

After the successful installation of each plant BIOTECH will collect subsidy applications from the beneficiaries and will take photograph of each plant along with beneficiaries for future records.

Follow up activities after the installation

After the completion of the installation of the plants BIOTECH started an information counter with a trained technician for providing service support to the beneficiaries. On getting the request from the beneficiaries for the servicing of the plants, this technician will be visiting the plants and rectifying the minor defects.

Evaluation of performance of plants

BIOTECH will be conducting performance evaluation survey on half yearly basis. During the evaluation it has been observed that all plants are working without any problem. After the successful completion of three years BIOTECH had conducted evaluation programmes of the plants installed and found that 98 % plants are working perfectly. 2% plants are not functioning properly due to the shifting of accommodation and other personal inconvenience of beneficiary concerned.


Benefits of the scheme

a.         Beneficiaries :- Each beneficiary is able to treat 2 Kg. of organic waste and 20 – 30 litres of waste water generated from the Kitchen. With the help of their own bio waste treatment biogas plants each beneficiary can produce 1 Cum  biogas every day. It is sufficient to meet  more than 50% of their cooking needs. The treated organic waste water coming out from the plant is utilized for the vegetable cultivation in the kitchen garden.

b.         Local Bodies :- Through the installation of 575 plants the Grama Panchayath was able to manage the effective treatment of 1150 Kg. of waste at the source itself where they are generated. The organic waste water discharged from the houses can also be treated in the houses itself. In this way 17250 litres of organic waste water is also being treated anaerobically. Ultimately the health condition of the beneficiaries who have installed these plants have been improved. Now they are not throwing out their own organic waste and waste water to the neighbors grounds or in public places.

Environment Benefits

Through the installation of 575 plants everyday, 575 Cum biogas is being captured from organic waste materials and waste water. The annual biogas recovery is 209875 Cum. It is equivalent to 2012 metric tons of carbon di oxide.

Financial Benefits

1 Cum biogas is equivalent to 0.5 Kg. of LPG. Through the installation of 575 plants  the consumption of 104937 Kg. of LPG can be saved every year. Through the utilization of carbon credits from the plants every year each beneficiary is able to generate 3.5 CDM. BIOTECH is in the preparation of CDM project for providing the benefits to all the 575 beneficiaries.
Conclusion


This type of decentralized waste to energy plants help the public to participate in renewable energy generation and environmental protection activities at a time. For these the liberal support from the Government as well as from Private Institutions are highly essential. 

1 comment :

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